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  • Protection Guaranteed
  • Made to Measure
  • Precision Custom Fit
  • Any Shape
  • Design Expert Verified

Custom Pellet Grill Cover

Price with selected options

Tailored Fit
Tailored Fit
>Easy to Clean
Easy to Clean
Secure Closure
Secure Closure
Breathable
Breathable
Tear Resistant
Tear Resistant
Weatherproof
Weatherproof

Fall-Proof Your Patio: Get 20% OFF, Use Code: WELCOME20

Why Order from ZIPCovers?

  • We use premium 18oz material—3x heavier than the competition—to ensure superior, long-lasting protection against all weather conditions.
  • Handcrafted by the same experts behind ZIPCushions, bringing the reliability of 1,000+ 5-star reviews to your covers.
  • Our human design experts personally review every single order. If something in your measurements looks a little off, we'll reach out to double-check your size and fit so you get a perfect fit the first time.

Description

The Custom Pellet Grill Cover is specifically engineered for pellet grills featuring hopper-fed systems, digital control panels, and vertical chimney exhausts. Whether you own a Traeger, Pit Boss, Camp Chef, or custom-built pellet cooker, this cover envelops your entire cooking station—from the pellet hopper and auger mechanism to the cooking chamber, chimney, electronic controls, and cart storage—in perfectly fitted, all-weather protection.

This cover addresses every aspect of pellet grill protection through seven precision measurements that capture your complete grill configuration, including the asymmetrical design where hoppers typically extend from one side. The custom fit eliminates common problems like inadequate hopper coverage, insufficient chimney clearance, or excess fabric that traps moisture against electronic controls.

Why Choose a Custom Pellet Grill Cover?

  • 18 oz Industrial-Grade Fabric: Delivers commercial-level durability with exceptional tear resistance and structural stability that far exceeds lightweight covers. Essential for protecting expensive pellet grills with complex electronic systems and tall chimney structures that create high-stress points on covers.

  • Complete Weather Protection: The waterproof PVC coating creates a total moisture barrier that repels rain, snow, and humidity, protecting your pellet grill's electronic controller, hopper contents, auger mechanism, and cooking chamber from water damage, rust, corrosion, and pellet degradation.

  • Wind-Proof Security: Integrated drawstring system creates a cinched closure that locks the cover in place during storms and high winds, preventing lifting and flapping that can damage both the cover and delicate electronic components or knock over the grill.

  • 10-Year Performance Guarantee: This cover is backed by a warranty, demonstrating our confidence in its ability to protect your significant investment in advanced pellet grilling technology.

Ideal For:

  • Traeger pellet grills (Pro Series, Ironwood, Timberline)
  • Pit Boss pellet grills and smokers
  • Camp Chef pellet grills (Woodwind, SmokePro)
  • Z Grills pellet smokers
  • Green Mountain Grills (Jim Bowie, Daniel Boone)
  • Louisiana Grills pellet cookers
  • Custom and commercial pellet grill stations
  • Gravity-fed and hopper-style smokers

Fabrics Information

Each Custom Pellet Grill Cover is constructed from 18 oz PVC-coated polyester, a heavy-duty outdoor fabric engineered for exceptional performance in all weather conditions. The robust polyester base delivers superior tear strength and structural integrity, essential for protecting the electronic components, hopper systems, and large cooking surfaces of modern pellet grills.

Feature Highlights

  • Designed for pellet grills with hoppers, chimneys, and digital control panels
  • Premium 18 oz PVC-coated polyester for maximum durability
  • Waterproof and UV-stabilized to resist cracking, fading, and tearing
  • Custom-fitted using seven precise measurements for complete pellet grill coverage
  • Drawstrings for secure, wind-resistant hold
  • Strategic air vents for breathability and moisture prevention
  • Reinforced side handles for effortless application and removal
  • 10-year warranty included for lasting protection

Why ZIPCovers Is Built Better

Features
ZIPCovers
Competitors
Fabric Weight
18 oz Heavy-Duty PVC Coated Polyester
8–12 oz (varies by product)
Material Strength
3x thicker & more abrasion-resistant
Standard outdoor-grade
Waterproofing
100% Waterproof with sealed coating
Water-resistant (not fully sealed)
UV Protection
Advanced UV inhibitors (fade & crack resistant)
Basic UV treatment
Tear & Rip Resistance
Industrial-grade tensile strength
Moderate durability
Cold-Weather Performance
Flexible in extreme temperatures
Can stiffen/crack over time
Stitching Quality
Double-stitched, reinforced stress points
Single stitching on most products
Customization Accuracy
Human expert review before production
Automated sizing with limited checks
Fit Guarantee
Precision-fit promise (reviewed dimensions)
Size-based fit (tolerance varies)
Warranty
Up to 10-Year Warranty
Up to 5 Years
Designed For
Long-term outdoor & commercial use
Residential/light outdoor use

Frequently Asked Questions

Pellet grills have an asymmetrical design with the hopper typically extending from one side of the cooking chamber. Measuring left and right widths separately ensures the cover properly accommodates this uneven profile, providing adequate coverage for the hopper bulge while maintaining a snug fit around the cooking chamber. This prevents excess fabric that can trap moisture or insufficient coverage that leaves the hopper exposed.
Measure the Total Height with the chimney attached in its normal operating position. Even if your chimney is removable, most owners leave it attached, and the cover needs to accommodate it. If you do remove the chimney for storage, note this when ordering and we can adjust the height accordingly, but standard coverage assumes the chimney remains in place.
These measurements capture the different heights on each side of your pellet grill. One side often has the hopper which may be taller or shorter than the cooking chamber lid, while the other side may have a side shelf or workspace. These individual measurements ensure the cover drapes correctly over your grill's unique profile without creating gaps or pressure points.
The waterproof barrier prevents rain and snow from entering the hopper, while the ventilation system allows any minor internal humidity to escape. This keeps pellets dry and prevents the swelling that causes auger jams. However, the cover is not a substitute for good pellet storage practices—always use quality pellets and store bulk bags in a dry location.
Measure your Total Width with side shelves in their extended position to ensure full coverage. If you typically store the grill with the shelves folded, measure in that configuration instead. Note your preferred storage position when ordering. The custom fit will accommodate whichever configuration you choose.

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Customer Reviews

Based on 76 reviews
89%
(68)
8%
(6)
0%
(0)
1%
(1)
1%
(1)
A
Aaron

Great covers, just as advertised

K
Kirsten

Great waterproof material and made to spec.

W
William

The material is good quality. The fit is not good, despite their website requiring a number of different measurements. Part of me suspects the website photos were generated by AI, as they’re almost too perfect.

J
Jennifko
Worth the money

I just received my order. I am very happy with the product.
It fits perfectly. Please let the people who created the cover know; they did a great job.
Here's a picture. I hope the material will last a long time against the sun. Just keep in mind that it does take 4-6 weeks so be very patient unlike me. haha. totally worth it

N
Neil

The tie downs at the corners were not long enough to latch together. Otherwise the build quality was very high.

K
Kris H.
Highly recommend!

I ordered a right arm love seat cover, left arm love seat cover and an ottoman cover in the higher end fabric. With a discount code, all 3 were a little over $300. The covers are perfect and the quality of the fabric is…..well, let’s just say it’ll probably outlive me! They’re very heavy duty and totally waterproof. Craftsmanship is excellent.

Customer service was A+. I had questions about measuring and some concerns about shipping. I used the chat option for questions about measurements and it was a REAL person, not a bot. He was friendly and personable. They also contacted me to verify some things about my measurements. When I contacted both sales and customer service via email with a question, they responded within hours. They’re constructed in another country and it took about 6 weeks from order to delivery. The delay was FedEx customs.

Bottom line, they are excellent covers at an extremely fair price that fit perfectly, will last forever and are a very friendly, responsive, competent company to work with.

a
adamslee
Not waterproof

Not waterproof. After getting 1/2” of rain over a few hours the cushions were very wet when the cover was taken off the next day. Not sure how this happened with a “waterproof “ cover. Does not appear to be breathable as they claim. Very disappointed.

C
Carla

If it’s perfectly, it’s great quality, and they were quite timely.

C
Campuscm
Excellent Coverage and Finish

This grill cover has survived several storms without shifting. The material feels premium and still looks flawless after months outdoors.

J
Jen
Holds Up Amazingly in Weather

This grill cover sits perfectly around the edges and feels incredibly durable. Water does not linger on the surface and the handles make it simple to remove. Excellent quality.