From simple silhouettes to complex designs — any shape, any size, any style, we bring your perfect custom design to life. And if you’re looking for something truly unique, just give us a call at +1 720-882-0756. Our team will be happy to help you create almost any custom shape you can imagine!
Rolling carts and open racks fail covers fast — the wheels snag, the shelves catch wind, and generic off-the-shelf covers slide off the first time someone moves the cart.
ZIPCovers makes cart covers and rack covers cut to the exact footprint, wheel clearance, and shelf height of your unit — kitchen island cart, hotel bellman cart, garment rack, two-tier utility cart, outdoor cooler cart. Heavy-duty zippers down the side so you can open the cover without taking it off. Pick ZIP Armor for industrial routes and rough handling, or ZIP Shield for residential and light-commercial use.
A generic utility cart cover is a rectangle of cheap polyester with an elastic hem. It works for a week. Then somebody rolls the cart across a doorway, the elastic catches a caster, and the cover tears at the corner. Or the wind picks up on a hotel back-lot, and the open lower shelf inflates the cover like a sail.
Our custom cart covers are cut to the cart's real footprint with the wheels factored in. The cover sits tight against the frame, leaves room for the casters to swivel, and stays put when the cart moves. No billowing. No corners catching on doorways. No elastic hem giving out by month three.
Same idea for rack covers. A rolling garment rack or an industrial rolling shelf rack has open sides and open shelves, both of which catch the wind. We cut around the uprights and seal the bottom hem so the rack stays covered through a yard transfer or an outdoor storage lane.
The cart-cover category splits cleanly down the middle. Residential carts live on a patio or in a garage and see the weather. Commercial racks and luggage carts live in a back-of-house corridor and see daily wear. The fabric we use is the same. The construction details that matter are different.
These covers handle the weather side of the job. UV bleaches butcher-block tops and stainless-steel inserts. Pollen coats serving trays. Spring rain rusts the chrome rims on a wheeled cooler cart. The cover stops all of that with a snug top fit and a hem that clears the casters so the cart stays mobile.
Common residential picks: kitchen island carts left on covered patios, outdoor cooler carts for backyard parties, wheeled beverage serving carts that live by the grill, and stationary console tables that double as drink stations during the season.
These covers handle abrasion and access. The rack rolls between rooms, the cover bumps into wall corners, and the bellman lifts the side flap every five minutes to grab a bag. We add heavy-duty zippers down the long side so the cover opens without coming off, double-stitched reinforcements where the cover wraps the cart uprights, and grommet tie-downs at the casters so the cover stays put through fast transit.
Common commercial picks: standard luggage carts, high-rise bellman carts with the long vertical rail, platform luggage carts, self-service luggage carts, two-tier utility carts, and open-frame rolling racks for concierge or housekeeping inventory.
Every cart and rack cover is sewn from 18 oz PVC-coated 1000 Denier polyester. That fabric weight matters more on carts than on most product categories, because a cart cover gets touched, lifted, and transported every day. Lighter fabrics chalk at the fold lines and split where the cover bends over the shelf edge. Ours does neither.
The construction details that matter on a cart: heavy-duty side zippers for the commercial covers, drawstring or grommet-and-bungee hem to clear the casters, reinforced corner panels where the cover wraps the frame, and vented top panels to keep humidity from sitting against the shelves.
ZIP Armor is the heavy-duty grade we steer commercial buyers toward — bellman carts in coastal hotels, hospital utility carts that live outdoors between shifts, garment racks in seasonal storage. 10-year warranty.
ZIP Shield is the residential and light-commercial pick. Kitchen island carts, backyard cooler carts, indoor garment racks, and serving carts that come out on weekends. 7-year warranty.
Same fabric weight on both. The difference is the performance grade and the warranty number.
Anyone who has stripped a cover off a loaded luggage cart at the front of a line knows the problem. We solve it with a YKK-grade side zipper that runs the length of the cart, so the cover opens like a wardrobe instead of lifting off the top. Faster access, less wear on the cover, and no cover-on-the-floor moment when the rack is loaded.
ZIP Armor cart covers carry a 10-year warranty. ZIP Shield carries 7. Free shipping across the US — every order, no minimum. Production usually ships in two to three weeks.
ZIPCovers is the protective sister brand to ZIPCushions. Founded by Maria. Sewn by women artisans of color. Behind 75,000+ homes and a 4.9 out of 5 on Google.
Twelve cart and rack shapes we sew covers for:
Custom Stationary Console Table Cover — drink stations and entryway carts
Custom Kitchen Island Cart Cover — butcher block + stainless top carts
Custom Outdoor Cooler Cart Cover — rolling beverage coolers
Custom Rack Cover — open-frame storage racks and inventory racks
Custom Two-Tier Utility Cart Cover — stainless and powder-coat carts
Custom Utility Cart Cover — open three-shelf utility carts
Custom Outdoor Serving Cart Cover — patio entertainment carts
Custom Wheeled Beverage Serving Cart Cover — bar carts and drink trolleys
Custom High-Rise Bellman's Cart Cover — vertical-rail hotel carts
Custom Standard Luggage Cart Cover — flat-platform hotel luggage carts
Custom Platform Luggage Cart Cover — low-deck airport-style carts
Custom Self-Service Luggage Cart Cover — terminal and lobby carts
Choose your product, input dimensions, select fabric, personalize, review your order & place your order!
Measure
Choose Fabric
Personalize
Review
Place Order
