From simple silhouettes to complex designs — any shape, any size, any style, we bring your perfect custom design to life. And if you’re looking for something truly unique, just give us a call at +1 720-882-0756. Our team will be happy to help you create almost any custom shape you can imagine!
Rolling carts and open racks fail covers fast — the wheels snag, the shelves catch wind, and generic off-the-shelf covers slide off the first time someone moves the cart.
ZIPCovers makes cart covers and rack covers cut to the exact footprint, wheel clearance, and shelf height of your unit — kitchen island cart, hotel bellman cart, garment rack, two-tier utility cart, outdoor cooler cart. Heavy-duty zippers down the side so you can open the cover without taking it off. Pick ZIP Armor for industrial routes and rough handling, or ZIP Shield for residential and light-commercial use.
A generic utility cart cover is a rectangle of cheap polyester with an elastic hem. It works for a week. Then somebody rolls the cart across a doorway, the elastic catches a caster, and the cover tears at the corner. Or the wind picks up on a hotel back-lot, and the open lower shelf inflates the cover like a sail.
Our custom cart covers are cut to the cart's real footprint with the wheels factored in. The cover sits tight against the frame, leaves room for the casters to swivel, and stays put when the cart moves. No billowing. No corners catching on doorways. No elastic hem giving out by month three.
Same idea for rack covers. A rolling garment rack or an industrial rolling shelf rack has open sides and open shelves, both of which catch the wind. We cut around the uprights and seal the bottom hem so the rack stays covered through a yard transfer or an outdoor storage lane.
The cart-cover category splits cleanly down the middle. Residential carts live on a patio or in a garage and see the weather. Commercial racks and luggage carts live in a back-of-house corridor and see daily wear. The fabric we use is the same. The construction details that matter are different.
These covers handle the weather side of the job. UV bleaches butcher-block tops and stainless-steel inserts. Pollen coats serving trays. Spring rain rusts the chrome rims on a wheeled cooler cart. The cover stops all of that with a snug top fit and a hem that clears the casters so the cart stays mobile.
Common residential picks: kitchen island carts left on covered patios, outdoor cooler carts for backyard parties, wheeled beverage serving carts that live by the grill, and stationary console tables that double as drink stations during the season.
These covers handle abrasion and access. The rack rolls between rooms, the cover bumps into wall corners, and the bellman lifts the side flap every five minutes to grab a bag. We add heavy-duty zippers down the long side so the cover opens without coming off, double-stitched reinforcements where the cover wraps the cart uprights, and grommet tie-downs at the casters so the cover stays put through fast transit.
Common commercial picks: standard luggage carts, high-rise bellman carts with the long vertical rail, platform luggage carts, self-service luggage carts, two-tier utility carts, and open-frame rolling racks for concierge or housekeeping inventory.
Every cart and rack cover is sewn from 18 oz PVC-coated 1000 Denier polyester. That fabric weight matters more on carts than on most product categories, because a cart cover gets touched, lifted, and transported every day. Lighter fabrics chalk at the fold lines and split where the cover bends over the shelf edge. Ours does neither.
The construction details that matter on a cart: heavy-duty side zippers for the commercial covers, drawstring or grommet-and-bungee hem to clear the casters, reinforced corner panels where the cover wraps the frame, and vented top panels to keep humidity from sitting against the shelves.
ZIP Armor is the heavy-duty grade we steer commercial buyers toward — bellman carts in coastal hotels, hospital utility carts that live outdoors between shifts, garment racks in seasonal storage. 10-year warranty.
ZIP Shield is the residential and light-commercial pick. Kitchen island carts, backyard cooler carts, indoor garment racks, and serving carts that come out on weekends. 7-year warranty.
Same fabric weight on both. The difference is the performance grade and the warranty number.
Anyone who has stripped a cover off a loaded luggage cart at the front of a line knows the problem. We solve it with a YKK-grade side zipper that runs the length of the cart, so the cover opens like a wardrobe instead of lifting off the top. Faster access, less wear on the cover, and no cover-on-the-floor moment when the rack is loaded.
ZIP Armor cart covers carry a 10-year warranty. ZIP Shield carries 7. Free shipping across the US — every order, no minimum. Production usually ships in two to three weeks.
ZIPCovers is the protective sister brand to ZIPCushions. Founded by Maria. Sewn by women artisans of color. Behind 75,000+ homes and a 4.9 out of 5 on Google.
Twelve cart and rack shapes we sew covers for:
Custom Stationary Console Table Cover — drink stations and entryway carts
Custom Kitchen Island Cart Cover — butcher block + stainless top carts
Custom Outdoor Cooler Cart Cover — rolling beverage coolers
Custom Rack Cover — open-frame storage racks and inventory racks
Custom Two-Tier Utility Cart Cover — stainless and powder-coat carts
Custom Utility Cart Cover — open three-shelf utility carts
Custom Outdoor Serving Cart Cover — patio entertainment carts
Custom Wheeled Beverage Serving Cart Cover — bar carts and drink trolleys
Custom High-Rise Bellman's Cart Cover — vertical-rail hotel carts
Custom Standard Luggage Cart Cover — flat-platform hotel luggage carts
Custom Platform Luggage Cart Cover — low-deck airport-style carts
Custom Self-Service Luggage Cart Cover — terminal and lobby carts
Easy to Maintain and Clean These covers have done an excellent job resisting dust and pollen. The grommets make securing them simple, and the fabric still looks new after months outdoors.
Highly Reliable Weatherproof Cover The grill cover feels heavy duty without being stiff. It stays secure during storms and the color remains rich even under full sun. The order arrived earlier than expected which was a pleasant bonus.
Measurements Came Out Perfectly I double-checked the measurements before ordering, and I’m glad I did. The cover follows our U-shaped sectional very well and provides complete protection. The fastening straps are especially useful because our backyard gets strong winds.
Small Product, Big Difference Our outdoor ottoman was always the first piece to get dirty. This cover fits snugly, stays in place, and is simple to wipe clean. It also matches the sofa cover, which makes the entire patio look more coordinated.
The fit is close enough that the cover doesn’t sag badly or collect large puddles after rain. It protects the full chaise, including the raised back section. The fabric is sturdy but still flexible enough to remove without a struggle.
Our outdoor kitchen has an unusual counter shape, so we were nervous about ordering online. The finished cover fits surprisingly well around every section. It feels heavy-duty, and the reinforced stitching gives me confidence that it will last.
I wasn’t sure about the measurements for my custom piece, but the they walked me through the process step by step. They double-checked the dimensions before production and the final cover fits like it was made by hand for my furniture. Really impressed with both the service and the material quality.
We ordered the cover large enough to protect our dining table and chairs together. It fits exactly as planned and makes preparing for bad weather much faster. The water beads up nicely instead of soaking into the fabric.
Survived a Heavy Storm We had a strong storm a few days after receiving the cover. The straps held everything in place, and the sofa cushions underneath stayed dry. I also appreciate the handles because they make removing the cover much easier.
Custom Grill Cover — Great Fit Around the Side Shelves Our grill has wide side shelves, so standard covers always looked oversized. This custom grill cover fits closely without being difficult to put on. The fabric feels thick, the stitching is clean, and the straps keep it secure during windy evenings.
This grill cover arrived quickly and feels extremely well made. The material repels rain effortlessly and the drawstrings keep it steady during strong winds. My grill looks spotless every time I uncover it.
Strong Material and Secure Bottom The cover fits our round fire pit closely and doesn’t slide around. The drawstring at the bottom is easy to tighten, and the material feels much more durable than the thin cover that originally came with the fire pit.
L-Shaped Sectional Cover — Much Neater Than Separate Covers: We previously used three different covers for our sectional, and the patio always looked messy. The custom L-shaped cover fits the entire sofa as one piece. It looks cleaner, stays secure, and saves us time whenever rain is expected.
Built-In Grill Cover — Finally Found the Right Size Finding a cover for our built-in grill was nearly impossible. This one was made to the measurements we provided and fits the cooking area beautifully. It keeps dust, rain, and leaves off without looking bulky.
Much Better Than a Generic Cover The difference between this cover and our old generic one is immediately noticeable. It fits closer, looks better, and doesn’t form large puddles after it rains. The material and stitching both feel dependable, and removing it only takes a minute.
I like that this cover protects the couch without making our patio look messy. The fit is close and tailored, the fabric has a substantial feel, and it is easy to wipe clean. So far, it has handled rain and direct sunlight very well.
Worth Taking the Time to Measure Measuring the couch took a little extra time, but the finished fit made it worthwhile. The cover goes on smoothly, sits properly around the arms and back, and doesn’t bunch up. It feels like it was genuinely made for our furniture.
Stayed Secure During Strong Winds We regularly get strong winds in our backyard, and our previous cover would constantly blow off. This one stays securely in position and provides full coverage around the couch. It feels durable and has already handled several storms without any problems.
Our new patio couch was a big investment, and we wanted something better than a loose universal cover. The measurements came out right, the stitching looks strong, and the cover gives the entire seating area a much more organized appearance.
The cover feels much stronger than the inexpensive one we previously owned, but it is still manageable when putting it on or taking it off. The handles are useful, and the secure bottom keeps it from lifting whenever the wind picks up.
Our curved outdoor couch was difficult to find a cover for, so ordering a custom size made sense. The finished cover follows the shape nicely and doesn’t have a lot of extra fabric hanging around. It looks neat and professionally made.
Kept Our Couch Completely Dry We had two days of heavy rain right after putting the cover on, and our couch stayed completely dry underneath. The fit is accurate without being difficult to remove. I’m very happy with the fabric quality and overall construction.
Fits Better Than Any Store-Bought Cover I’ve tried several standard couch covers, but they were always loose and collected water. This custom cover fits our outdoor sofa perfectly and looks much cleaner on the patio. The material feels sturdy, and it stayed secure during a windy weekend.
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