Use Coupon Code: WELCOME20 & Get 20% Off Sitewide
Use Coupon Code: WELCOME20 & Get 20% Off Sitewide
  • Protection Guaranteed
  • Made to Measure
  • Precision Custom Fit
  • Any Shape
  • Design Expert Verified

Custom Offset Smoker Cover

Price with selected options

Tailored Fit
Easy to Clean
Secure Closure
Breathable
Tear Resistant
Weatherproof

Welcome Offer: Save 20% with Code: WELCOME20

Why Order from ZIPCovers?

  • We use premium 18oz material—3x heavier than the competition—to ensure superior, long-lasting protection against all weather conditions.
  • Handcrafted by the same experts behind ZIPCushions, bringing the reliability of 1,000+ 5-star reviews to your covers.
  • Our human design experts personally review every single order. If something in your measurements looks a little off, we'll reach out to double-check your size and fit so you get a perfect fit the first time.

Description

An offset smoker is the backbone of authentic low-and-slow barbecue. Whether you're smoking brisket for 16 hours, perfecting pork shoulder, or competing on the circuit, your offset smoker is the tool that delivers championship-quality results. But the same outdoor exposure that creates perfect smoke flavor can quickly destroy your investment.

The threats are real:
Rain causes rust on firebox doors, damper vents, and internal grates. UV rays fade powder-coated finishes and make door seals brittle. Snow and ice damage temperature gauges and warp thin metal panels. Pollen and tree sap create stubborn stains and corrosion on cooking chambers. Morning dew accelerates oxidation on exposed steel. Even dust and debris can clog chimney vents and air intake dampers.

The Custom Offset Smoker Cover provides complete protection engineered specifically for the unique dual-chamber design of offset smokers—with their separate grill chambers, side-mounted fireboxes, vertical chimneys, and attached work shelves that standard covers can't accommodate.

Why Choose a Custom Offset Smoker Cover?

  • Commercial-Grade 18 oz Fabric:This isn't a lightweight cover that needs replacing every year. The heavy-duty 18 oz PVC-coated polyester construction stands up to harsh weather, UV exposure, and years of outdoor use. The material stays flexible in freezing temperatures and doesn't become brittle in summer heat. Unlike thin covers that tear on sharp chimney edges or firebox corners, this commercial-grade fabric is engineered to last—protecting your investment through countless smoking sessions without fading, cracking, or losing its waterproof integrity. This is the same material grade used for protecting industrial equipment, ensuring your offset smoker gets professional-level defense.

  • 13-Point Precision Fit for Dual-Chamber Design:Offset smokers are among the most complex outdoor cooking equipment to cover properly. The separate grill chamber and firebox sit at different heights, the chimney extends vertically from the main body, and work shelves protrude at various angles. This cover uses thirteen custom measurements to map every dimension of your smoker, resulting in a tailored fit that protects the main chamber, firebox, chimney, legs, and all attached shelves. No gaps around the firebox connection, no exposed chimney base, no bunched fabric on work surfaces—just complete coverage engineered specifically for your offset smoker's exact configuration.

  • Breathable Design Prevents Rust:The integrated vent system is critical for offset smokers. After a long cook, residual heat and smoke create condensation as the smoker cools overnight. Built-in airflow prevents this moisture from being trapped against steel surfaces, which causes rust on firebox doors, cooking grates, damper vents, and the critical firebox-to-chamber connection point. The breathable design allows air circulation while maintaining complete waterproof protection from rain and snow—preserving the integrity of your smoker's metal components and extending its usable life by years.

  • Quick-Access Handles for Frequent Use:Offset smokers are workhorses that see regular use. The reinforced side handles let you remove the cover quickly and easily—even when it's soaked from overnight rain—so you can go from covered to fire-building in seconds. No struggling with awkward, heavy covers or fighting with material that clings to the chimney. The ergonomic handle placement makes cover removal a one-person job, letting you focus on getting your fire started instead of wrestling with protection equipment.

  • 10-Year Warranty Protection:This cover is engineered to protect your offset smoker for a decade or more. The warranty reflects our confidence in the commercial-grade 18 oz fabric and construction methods, giving you complete peace of mind that your investment is protected for the long haul.

Fabric Information

Every Custom Offset Smoker Cover is built from premium 18 oz PVC-coated polyester—the same commercial-grade material used for industrial equipment protection. This isn't the flimsy fabric that rips after one season.

Feature Highlights

  • 13-point precision measurement system ensures exact fit for offset smokers with dual-chamber construction

  • Heavy-duty 18 oz PVC-coated polyester withstands outdoor elements and heavy-duty smoking equipment

  • Waterproof and UV-resistant protection guards against rain, sun damage, and extreme temperatures

  • Custom-tailored to your smoker's exact dimensions – covers main chamber, firebox, chimney, and shelving

  • Integrated ventilation prevents moisture buildup and condensation damage

  • Reinforced handles make installation and removal effortless

  • Accommodates chimneys, shelves, and irregular shapes with specialized coverage zones

  • 10-year warranty for long-term protection and peace of mind

Why ZIPCovers Is Built Better

Features
ZIPCovers
Competitors
Fabric Weight
18 oz Heavy-Duty PVC Coated Polyester
8–12 oz (varies by product)
Material Strength
3x thicker & more abrasion-resistant
Standard outdoor-grade
Waterproofing
100% Waterproof with sealed coating
Water-resistant (not fully sealed)
UV Protection
Advanced UV inhibitors (fade & crack resistant)
Basic UV treatment
Tear & Rip Resistance
Industrial-grade tensile strength
Moderate durability
Cold-Weather Performance
Flexible in extreme temperatures
Can stiffen/crack over time
Stitching Quality
Double-stitched, reinforced stress points
Single stitching on most products
Customization Accuracy
Human expert review before production
Automated sizing with limited checks
Fit Guarantee
Precision-fit promise (reviewed dimensions)
Size-based fit (tolerance varies)
Warranty
Up to 10-Year Warranty
Up to 5 Years
Designed For
Long-term outdoor & commercial use
Residential/light outdoor use

Frequently Asked Questions

Yes. That's exactly why we capture separate measurements for grill chamber shelves, firebox shelves, and their heights from the ground. The cover is custom-cut to drape over all work surfaces without leaving gaps or creating tension points.
The cover is designed to go over the chimney completely. Your chimney diameter and position measurements ensure a proper fit that protects the chimney from top to bottom while preventing rain from entering the smoke stack.
Always measure from the ground where the wheels or legs touch down. This ensures the cover protects the entire smoker structure, including the base, which is often the first area to rust from ground moisture.
Yes. As long as you provide accurate measurements for all 13 dimensions, this cover will fit any brand of offset smoker, including Oklahoma Joe's Highland, Longhorn, Char-Broil American Gourmet, Dyna-Glo, and custom-built models.
Absolutely. The 13 measurement points capture the exact positioning of your firebox relative to the main chamber, whether it's centered, offset to one side, or positioned at a non-standard height. The cover is custom-cut to match your specific configuration.

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